Repair manual car Volkswagen Caddy (2003-2008).

25 Feb 2015 | Author: | Comments Off on Repair manual car Volkswagen Caddy (2003-2008).

Repair manual car Volkswagen (2003-2008).

Volkswagen Caddy repair, maintenance and operation of the

In this book, based on information considered model 2003.

This guide general information about the of the various modifications of the car, tips, descriptions of all engine steering with hydraulic or actuators, brake systems ABS and ESP provides detailed information on the of power systems and engine including pump-injectors for diesel replacing a high pressure pump.

Also shows the dimensions, fabrication body and electrical diagrams of all vehicle that contain enough to diagnose and repair.

Description:

In book, based on original considered model year Guide describes the gasoline

1.4 l (BCA and BUD (55 kW));

1.6 l (BGU, BSE and the BSF (75

as well as diesel engines:

1.9 l TDI (55 kW), BJB, BLS (77 kW) turbocharged and pump-injectors);

This guide general information about the of the various modifications of the car, tips, descriptions of all engine steering with hydraulic or actuators, brake systems ABS and ESP provides detailed information on the of power systems and engine including pump-injectors for diesel replacing a high pressure pump. Also shows the dimensions, fabrication body and electrical diagrams of all vehicle that contain enough to diagnose and repair.

The book the following chapters:

– Instruction

1.4 l (BCA and BUD (55 kW));

1.6 l (BGU, BSE and the BSF (75

as well as diesel engines:

1.9 l TDI (55 kW), BJB, BLS (77 kW)

2.0 l SDI (BDJ, BST (51 kW)

Car

Vehicle maintenance and repair-complex actions carried out at regular over the life of the vehicle and to maintain the health of the car and the timely of hidden defects. Maintenance of inspection, which conducted a inspection and inspection devices all and vehicle systems, and maintenance, makes replacement of materials and and other maintenance work. of checks and scheduled maintenance is and compiled through analysis of properties of a car that is held by the company-manufacturer.

The frequency is determined by the end of the conditions, for which a different These conditions are the basic that depend on original car. Deviation from the environmental conditions alters the for the reduced service schedule schedule mileage or time

-To identify the conditions of the test code, specified on the label the data of car: QG0 QG1 or OG2. PR sets the mežservisnye intervals.

-To see the with the car, open the lid (1) on the side of the front of the cabin.

data label above the compartment. Car symbol with the code bundling rules QG1 LongLife service. QG2 or QG0 means intervals depending on mileage or without increasing mileage, rules LongLife.

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Indicator lamps in the instrument 10

The frequency of the 33

Identification of the modalities of the 33

34 inspection

work prior to the 34

Lift the car on the platform and the Jack 34

Visual of the BATTERY 34

Check BATTERY level and 35

Check the BATTERY with no load 35

Tyres: the condition of the paintings wear, height pressure 36

Checking the fluid level inspection in the 36

inspection of the brake system for and damage to 36

Check lining of brake pads front and disc brakes 37

Visual of the anther joints of equal velocity (w ENG) 37

Check for lateral steering Rod fastening, and tightness of the anther 37

Checking the oil in the tank power steering 37

inspection the hinges axle 38

inspection of the engine and engine parts (top and bottom) for and damage 38

Check the engine oil 38

Checking the status of antifreeze and level cooling system 38

strap: 39 status test

the positioning of the electric window 39

Run the test drive 40

Removing and the BATTERY 41

Replacement of brake 42

Change engine oil and filter 43

the oil filter 43

Removing and installing top jacket 44

Replacing the fuel in a diesel engine 45

Replacement element

air filter-46.

Checking timing belt drive petrol engines) 47

Checking camshaft timing drive (only SDI engines and 47

Timing belt replacement 48

Replacement timing remiâ petrol engines and 1.4 l 8SA BUD 48

Timing replacement timing in 1.6 litre engines with BGU marks ALL BCF 51

belt replacement timing in engines TDI and SDI 53

Removal, installation and the timing belt for a car made 05.2005 (building set near the 53

Timing belt removal and (in vehicles with the engine set away from the engine) 56

spark plugs 59

Change oil and in a b-stulennatoj GEARBOX with clutch 02Ê 60

Replacement filter 60

oil 60

Install the oil level 61

Check adjustment 61

2. GASOLINE ENGINES 63

characteristics. -. 63

1.4 l petrol engines 64

and replacing parts lubrication 83

Parts and components of the hydraulic of the cooling system 87

Removing and the cooling system components 92

of the cooling system on a 92

Parts and of the cooling system,

installed on the 93

Removing and replacing the radiator fan and the radiator Fan 2 (V177) 94

Removing and the heat sink 94

Removing and the coolant pump 94

General about removal and installation system 95

Assembly and disassembly of the tank 95

Disconnect the fuel system with collision 96

Disassembly and Assembly of the fuel with injectors 96

Air filter for engines of the GSA 97-letter

Air filter with BUD-Letter 97

Control cleaning throttle body

and installing fuel injectors 98

system 100

Details and components, code GSA 100

Details and components, code BUD 101

1.6 l petrol engines BGU and BSF) 102

Removing the 1.6 l petrol (with letter symbols, BSE and BGU 103

Assembly and disassembly of the 1.6 l petrol (BGU, BSEn BSF) 105

and components of 105

Removing the top timing cover 106

Removing and installing the belt 106

Transfer belt air conditioner compressor 107

Belt air compressor with 107

The cylinder 107

Cover and flywheel 107

Removing and the rear cover of the cylinder 107

Replacing the front lid of the cylinder 108

Crankshaft 108

Šatunno-piston unit 110

and components of piston group

Check the cylinders, pistons and rings 111

Check the thermal gap rings 111

Check the clearance the ring kanavka and 111

Check the diameter of 111

Size pistons and 111

The head of the cylinder block 111

and components of cylinder heads 111

availability for CENTRAL crease 112

and replacing the CENTRAL 112

Removal, installation and toothed tension 113

The valve mechanism 115

Oil with heat exchanger 120

and replacing the oil pan 120

Removing and replacing the oil 121

Cooling system 121

Parts and of the cooling systems s installed on 121

Removing and replacing the coolant 123

Air supply system and fuel 123

Technical Hara kteristiki 123

of parts and units of air supply, daigatelej BSE BSF 124

Parts and components of the manifold with injectors for 1.4 l GSA 8UD and 1.6 litre, BGU.BSE.BSF 126

Parts and of the system of filing and 127 air filtration

and installing lower intake engines BGU 127

Removing and installing intake manifold engines BSE 128

Removal and installation of 128 nozzles

system 129

Parts and components of the with the catalyst 130

Parts and of secondary and main silencer 130

EGR on vehicles with engines of BGU 131

air system, engines, BGU BSE 131

Technical 1.9 litre diesel engines alphabetic symbols BJB, BLS 133

Technical characteristics of diesel 2.0 l with alphabetic symbols BST 133

134 engine repair

Drive mechanisms of 134

The cylinder block and its 135

Removing and installing the poly-v 135

Belt drive air compressor 136

Belt drive air compressor 136

Removal and installation of the cylinder end and flywheel 136

Crankshaft bearings and 139

group 140

Check the thermal gap rings 141

Check the clearance the ring kanavka and 141

Check the diameter 141

Fitting position of and cylinders 142

Measurement of piston of the cylinder at TDC position 142

Marking cylinder head 142

Size and cylinders of 142

Parts and components of the system, mounted on the back of 153

and components of the cooling system on the 154

Removing and installing the fuel sensor 171

Removal and installation of the pump 171

Air supply system 173

Air system with Turbo engine 1.9 l

BJB 173 Letter

Air supply with Turbo diesel 1.9 BLS and BSU 176

Removing and installing turbocharger 178

Air system without turbocharger 179

injection system 180

Specification of for diesel engines with 1.9 l and 2.0 l diesel engines VKS, BST 180

Parts and components of the exhaust catalyst engines with abbreviations: 182, BSU BJ8

Parts and of the exhaust system catalyst BLS 183

Parts and components of the system with a particulate filter. code BLS 183

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