MERCURY/MARINER DOWNLOAD 1965 1991 Service Manual 2.2 to 40 HP Outb…

28 Mar 2015 | Author: | Comments Off on MERCURY/MARINER DOWNLOAD 1965 1991 Service Manual 2.2 to 40 HP Outb…

1977: 4 HP 4.5 HP 7.5 HP 9.8HP 20 HP 40 HP

4 HP 4.5 HP 7.5 HP 9.8HP 20HP 40HP

1979: 4 HP 4.5 HP 7.5 HP 9.8HP 20HP

1980: 3.6 HP 4 HP 4.5 HP 7.5 HP 9.8HP 18HP 20 HP 40 HP

1981: 3.6 HP 4 HP 4.5 HP 7.5 HP 9.8HP 18 HP 20 HP 25 HP 40 HP

1982: 3.6 HP 4.5 HP 7.5 HP 18 HP 25 HP 40 HP

1983: 3.5 HP 4.5 HP 7.5 HP 9.8HP 18 HP 25HP 40 HP

2.2 HP 3.5 HP 4.5 HP 7.5 HP 9.8HP 18 HP 25 HP 35 HP

1985: 2.2 HP 3.5 HP 4.5 HP 7.5 HP 9.8HP 18 HP 25 HP

1986: 2.2 HP 4 HP 6 HP 8 HP 9.9 HP 20 HP 25 HP 35 HP

1987: 2.2 HP 4 HP 6 HP 8 HP 9.9 HP 20 HP 25 HP 35 HP

1988: 2.2 HP 4 HP 5 HP 8 HP 9.9 HP 15 HP 20 HP 25 HP 35 HP

2.2 HP 4 HP 5 HP 8 HP 9.9 HP 20 HP 25 HP 35 HP

1990: 3 HP 4HP 5 HP 8 HP 9.9 HP 15 HP 20 HP 25 HP

1991: 3 HP 4HP 5 HP 8 HP 9.9 HP 15 HP 20 HP 25 HP

The service manual for the above listed Mercury/Mariner models describes the service for the complete outboard. Follow the Schedule recommendations to ensure the engine is in peak operating Performing the scheduled maintenance is important.

It compensates for the initial that occurs during the of the motor.

All chapters in the service apply to the whole engine and procedures for removal installation of that are in detailed step-by-step

Most all service manual start with an assembly or illustration, diagrams, exploded view, pictures, service and troubleshooting for the section. The subsequent give detailed procedures. is a simple to download book, like any book you would buy in a except this book is to you instantly upon purchase.

No software required as this works on all computers. Manual is in pdf and delivered in pdf format.





Some of the you might find in a specifications are Overall length Overall Weight Transom height operating range Idle Engine type DOHC of cylinders Total displacement plug Fuel supply Multi-point sequential electronic injection Exhaust system system Water cooled system Wet sump Starting Electric Lower Unit recommendatons Outboard Motor Oil Gearcase oil capacity ml Maximum angle degree Transmission Propeller shaft rotation Right-hand rotation Propeller rotation Cylinder compression oil pressure Viscosity rating oil amounts Oil filter change Pistion Rings Thermostat temperature and much more.

In the maintenance section you will complete maintenance specs, charts, intervals and recomendations step by step procedures for the Spark plug Fuel Replace fuel hose hose Engine oil Gear oil Anodes Bonding wires Fuel mixture check oil filter Low pressure fuel High pressure fuel Ignition timing Idle Tappet clearance Water Water pump impeller nut pin Balancer chain Bolt Timing Belt Inspection Points Changing Engine Oil Oil Procedure Changing Oil Filter Oil and much more.


The gerneral sections will usually the following topics and much Identification Numbers Tightening Service Data Specfications Number Propellers Gas (gasoline 87 91 92 93 Race Gas Warm-Up Recommendations.

The electrial sections you will in a service manual include parts holder removal and and the inspection, removal, installation, outline of monitor tachometer motor, electric starter battery charging system Cleaning Testing Brush Reassembly Battery Charging Manual Start Battery System Tests Testing The Charging Coil Testing The Charging System Testing The


A short list of information you will find in ignition system section Specifications Special Tools Ignition Timing Type Plug Firing Order Timing Charge Coil Crank Position Sensor Ignition Coil Resistance ECM Speed Limiter Spark Reduction ignition spark ECM Low Oil Speed Control Oil Pressure and more.


If your motor (carburetor) than you will everthing you need to fully the carb, rebuild, remove, and clean to factory specs. are just a small sample you find in service manuals carb models apply: Special Tools Intake Adjustments Idle Speed Choke Carburetor Removal Disassembly Cleaning/Inspection/Repair Carburetor Float Height Measurement Installation Electric Choke InstallationIdle rpm (Out Of Gear) rpm (In Forward Gear) Wide Throttle rpm (WOT) Main Jet Pilot Jet Main Jet Size Height 950 ± 50 rpm 850 ± 50 rpm 5200-5700 500-1000 rpm 1200-1500 rpm rpm 2200 2500 rpm 3000-3500 rpm and more.


A short of some topics found in the fuel injection system Specifications Fuel Injection Fuel Injection Pump Pump Throttle Body Control Lever and Linkage Pressure Fuel Line Fuel Line Fuel Fuel Hoses Fuel Pressure Regulator Idle Control Assembly Intake Throttle Position Sensor Low Fuel Line/Fuel Pump Filter Fuel Pump and


The section contains everthing you need to completly rebuild engine block back to specs, some information cylinder head cover manifold assembly ring cover and air intake power (powerhead) measuring pump oil pump engine lubrication thermostat cylinder crankshaft counter balancer mechanism head assembly removal installation.


A quick run of main topics in this are engine side cover housing and oil pan swivel bracket bracket and clamp wather valve lower unit housing and all inspection removal cleaning assembly and reassembly


Some of the topics discussed in the lower section include gear propeller lower unit shimming and adjustment trim tab shaft and oil seal housing, pump and related items, guide housing propeller components gear bearing shaft gear housing and

Other Chaptrs you might in a service manual/ repair for your outboard motor


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